InfoINFO
V.3
for parts inspection up to 100 mm OD
SEARCH INSPECTION MACHINES

V.3

Visual inspection machine mono-table for parts up to 100 mm OD

Parts dimension from 5 mm ID to 100 mm OD
Materials to inspect Rubber, Glass, Ceramic, Metal, PTFE, Plastic, Leather, Rubber-Metal, Rubber-plastic
Application Automotive - Tire, Medical - Pharma, House Appliance, Fashion, Fittings
DESCRIPTION

Double table visual inspection machine for parts up to 100 mm OD, "glass-optical-table". Automatic power supply with great autonomy (200 liters of capacity). In the basic version: two vision kits, side view A direct on piece on the first table, kinematic turnover system, side B view directed on piece on the second table. Predisposition for various optional stations, up to 5. Electro-pneumatic system managed by high-speed electro-valves, connected to the programmed automation (PLC and software vision). "Friendly user" operator interface. With the version V.3e (evolution), in addition to the already described salient features of V.3, we include:
- MIOS "Multiple Images One Shot", patented and studied by VIM, a completely innovative technology in the acquisition of superficial images
- electro-pneumatic systems for the selection of complete parts with automatic proportional positioning

CONTROL TYPES
SUPERFICIAL
CONTROLS
DIMENSIONAL
CONTROLS
PROFILE
CONTROLS
BREAKAGES
CONTROLS
  • SPECIFICATIONS
  • WORKING
  • DATA SHEET
  • IDEAL FOR
  • OPTIONS
Man - machine interface composed of industrial computers:

- Computer, touch screen, keyboard, mouse;
- Independent microprocessor for PLC machine automation management (commercial brand);
- Independent microprocessor for intranet management of vision systems (industrial PC);
- Independent microprocessor for interface management and machine / computer system data exchange (industrial touch screen PC), complete with UFID "user friendly, intelligent device" software.

Electrical equipment and system on the machine:

- Designed according to the current CE constructive and accident prevention regulations, drafting of the wiring diagram (elaborated with CAE systems), wiring of the complete system of control and management devices with Siemens devices.

Manual of use:

- The released manual describes the general characteristics of the machine, the software interface, the first maintenance instructions. The documents in the kit include the list of mechanical and electrical spare parts, and the wiring diagram.

Supply system composed of:

- Feeder with storage (200 liters);
- Individual alignment using a brush and motorized disc;
- Transport of parts by motorized belt.

Control group composed of:

- Two rotating tables;
- HD cameras;
- Low energy consumption lighting systems;
- Strobe "LED MULTIPLE LAYER" system.

Cinematic turnover system:

- Patented system for physical tipping of 180 degree parts.

The system has more tables in order to cover a larger products' range respect to the previous machines, moving the piece not only as load and distribution, but also physically overturning it 180 degrees. This permits the direct vision of the piece on both sides. The machine is equipped with a loading and distribution system, designed to allow great autonomy. It also has a system of physical separation of good parts from waste, using high-speed solenoid valves, and - last but not least - high resolution cameras equipped with a multi-level LED lighting system. The pieces are then loaded by the operator, while the machine independently takes care of the distribution of the same on the tables, subjecting them in an orderly and fast way to the cameras. VIM Image Manager Program acquires images in real time and processes them by sending the results to the VIM Automation program, responsible for the correct distribution in the appropriate containers. The operator accesses the machine through a large and comfortable touch screen, communicating with the system in a simple and intuitive way, thanks to the friendly user program installed on the VIM Interface.

Item family Elastomer, rigid materials
Item Color All, not transparent
Possible range from 5 mm ID to 100 mm OD
Max Height of Parts 15 mm
Pcs/sec Max 12 pcs / sec. (this value may vary depending on the size and the material)
Camera Resolution 12 Megapixel
Measurement repeatability on diameters (OD 100) +/- 0,0015
Min identifiable defect (OD 100) (1) +/- 0,075 x 0,075

(1) Identifiable with a gray scale difference of at least 10 points
Hinges
Seals
O-ring
Valves
Metal hooks
Screws
Bolts
Spheres
Connectors
Tap
Dampers
Oilseals
Dustcovers
Jewelry
Studs
Spherical vision 7
Spherical vision 30
Spherical vision 60
Spherical vision 100
Spherical vision 120
Double turnover system
Pneumatic transport
Laser kit
Antistatic kit
Dom Illumination kit
Camera under the glass table
Radial station
Vertical packaging machine